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3 posts tagged with "troubleshooting"

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Pick and Place Feeder Feeding Wrong: Light, Status Byte, Ten Taps

· 10 min read
PikkoBot Team
Precision Robotics

The first sign is rarely a light. It is a 0603 landing a millimetre behind its pads on the first board of a batch, and the same millimetre on every board after it. By the time anything goes red you have scrapped a few boards.

On a Vertex 4 I have run short feeds, double feeds and a feeder that dropped off the RS-485 bus mid-job, plus one that was fine when I pulled it out and put it back on the shelf. The order below costs a pen and a pair of calipers before it costs a spare feeder.

The Nozzle That Ate My 0402s: Bore Size Was the Number I Ignored

· 8 min read
PikkoBot Team
Precision Robotics

The first sign was a 0402 that came back from the bottom camera sitting at an angle.

I was halfway through a 20-board batch of a small sensor board: nine 0402 decoupling caps, a dozen 0603s, two SOIC-8s. The machine is a Vertex 4, running OpenPnP. It ships with a 503 and a 505, and the 503 went into N1 for the small end of the BOM, which is the reasonable reading of those two nozzles if you have not thought about it much. I had not thought about it much.